Tag Archives: boatyard

Happy Holidays!

Today Bill and I are heading home to spend Christmas with our families. When we return to the boat on New Year’s Eve, our focus will be on the Blue Planet Odyssey, and leaving the USA on January 10th.

We came so close to finishing up our many projects, but unfortunately the boat is still on the hard, scheduled to “splash” tomorrow, maybe. I don’t like leaving Tim (and his family who are arriving to visit him) with the challenges of getting the boat operational again, and getting settled on a mooring as we originally planned to do 16 days ago! But so be it.

The engine has been completely rebuilt. It is running in the shop; it gets installed in the boat today. It would have cost us less to install a brand new engine last winter, than to go through all the work in Portland and now here. Oh well. It’s all “journey,” and we’ve learned a lot along the way.

For our hull repair we’re still waiting for the interior finish coat of paint; the paint should arrive today. Buffing our topsides is half done; the guy doing the work is nowhere to be found. The bottom paint for some reason hasn’t quite been finished; I think we’ll just do it ourselves. The sailmaker is supposed to get our repaired sail cover back to us. All to be done in the next day, we hope…

We purchased a new life raft six weeks ago, but we’re still waiting for delivery — Saturday, they say. We’re still working on getting insurance to cover our world cruising. There is a lot still to be resolved. But it feels like we’re very close to where we need to be.

We’ve sailed 1500 miles down the East Coast, including some challenging conditions. We’ve learned a lot about the boat — both its gear and its handling. The three of us seem to comprise a good crew (effective and generally fun). It has been a good “shakedown,” and I believe we will be ready for what’s just over the horizon in the new year.

On the Hard

The past week on the hard has in many ways been our most challenging week so far, and unfortunately the end is not yet in sight. The repairs to our hull are nearly complete — just waiting for the last coat of interior paint. The work looks good (too good, in that the surface has a nice gloss that is long gone from the rest of the hull).

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What’s been difficult about the repair is the epoxy and fiberglass dust within our living quarters.  But worse, we were parked next to a large steel (or possibly aluminum?) work boat where they were grinding the bottom and welding on cooling tubes. For our first days on the hard, with the wind blowing from the east, the noise was annoying (along with the Navy jets constantly flying low overhead). Then the wind shifted to the north, and their grinding dust covered our boat – ugly and black and into everything. We tried to ignore it, but it became intolerable.

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We complained to the yard manager, who reluctantly moved us to a new parking spot, while muttering, “It’s a boatyard. That’s the gamble you take at a boatyard.” Not sure what’s going to show up on our bill…

While stuck here, we’ve done LOTS of projects on the boat.

Sail cover removed to sailmaker for repairs
Sail cover removed to sailmaker for repairs
Replace cracked 'lenses' on hatches
Replacing cracked ‘lenses’ on hatches
Secure handrails on transoms
Better mounts for handrails on transoms
Repair chips in transom, and reinforce cleats
Repair chips in transom, and reinforce cleats
Plan for lightning protection at base of mast
Plan for lightning protection at base of mast
Chart plotter sent to manufacturer for 'recall'
Chart plotter sent to manufacturer for recall/fix
Cleaning/painting props
Cleaning/painting props
Fixing switch to electric winch
Fixing switch for electric winch
Making fender boards
Making fender boards
Making dinghy cover
Making dinghy cover
Outboard mount to carry O/B off of dinghy when at sea
Outboard mount to carry O/B off of dinghy when at sea
Rigging control lines for new hydro generator
Rigging control lines for new hydro generator
Remounting WiFi antenna
Remounting WiFi antenna

And more…

Yesterday we thought we were down to the last time-sensitive project — getting a mechanic to diagnose why our starboard engine (the “new” one) was increasingly difficult to start, and belched black smoke when it did finally start. The mechanic did a cylinder compression test while we watched, and one cylinder was bad. [The compression was below the point where diesel will ignite, but close enough that once the engine started on the other 2 cylinders and began to heat up, the bad cylinder would kick in.] He asserted that the engine has more hours on it than we were led to believe, and it needs serious work. We agreed to have him remove the engine so he could work on it in his shop. Pulling the engine through the hatch is no small feat!

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Tim and Bill watched as the mechanic pulled the engine apart, and demonstrated a long list of problems with it. What we thought was a nearly-new engine needs to be rebuilt! And…some of the parts are on back order from Japan. Tim has been on the phone calling all over the country for parts. We asked about going back in the water, and installing the fixed engine without another haul. Nope; not a good idea to have our saildrive transmission hanging loose, disconnected from an engine.

So…time to recalibrate our expectations about getting off the hard.

To Key West

At Ft Lauderdale we said goodbye to Nora, and then had a nice day sail to the Miami area.  (Photo of a racing boat out practicing, and sailing circles around us.)

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We tucked into No Name Harbor within a state park on Key Biscayne. Very pleasant.

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With continued strong winds in a favorable direction we decided to do one more overnight to get to Key West. I initially wanted to see some of the keys along the way, but going “inside” (north side) of the keys is shallow and tricky, and “outside” there aren’t any good anchorages – just rows of moorings in the major harbors/towns. We decided to skip that and get to Key West for some fun.

But there was more adventure in store for us. We arrived off of KW at dawn, where we had to motor around most of the island to get to the mooring area. Some of the route was dotted with fishing buoys, similar to Maine lobster buoys but the floats are smaller. At one point we heard a small explosion from the area of our starboard propeller, and looking astern we saw several pieces of one of the foam buoys. A few miles further along, both engines came to a sudden stop, and somehow we had caught TWO buoys/lines at the same time — one on each propeller shaft. How we could manage to do that remains a mystery — we certainly could not have done it if we tried!

For the third time since leaving Maine, we quickly dropped an anchor with both engines out of commission. Bill volunteered to go for a swim, and managed to clear one prop. The other one was so tightly jammed that he couldn’t get the line off. We ended up cutting that line, and tying the buoy back on to it (so the fisherman wouldn’t lose his gear). We could clear the prop later, and continue with one engine for now.

Arriving at the mooring field (rows of many mooring balls and many boats; one can pick up any free mooring, and then pay a rental fee ashore), we surveyed the area and chose a mooring to pick up. But with only one engine it is trickier than usual to bring the boat right to the ball and stop, allowing someone forward to reach down with the boat hook and pick up the pennant line. We didn’t quite make it, so Bill turned to make a big circle and a second approach. But with only one engine the big circle didn’t go quite as planned either, and our prop clipped another mooring, fouled on it, and the strong wind pushed us swiftly into the bow of the attached boat. The big stainless steel anchor roller on his bow punched a hole in the side of our boat!  (A small hole, well above the waterline, so not something life-threatening.)

To avoid further damage we tied up alongside that boat, as the owner was drinking his coffee and wondering what to make of us. There didn’t appear to be any damage to his boat. But we were still fouled on his mooring, with his mooring line around our prop. Bill went back in the water and wrestled with it, but couldn’t free it.

With the other owner kindly providing a dinghy service, we carried a line out to the mooring we were originally aiming for, a couple hundred feet to windward. Hauling in on this line took the pressure off of the fouled mooring, and Bill got us free. Then we hauled ourselves up to the new mooring, with our profound apologies for disturbing the peace on the other boat!

Tim was immediately on the phone locating a yard that could fix our damage, and made an appointment for early that afternoon. I dove to cut free the remnant of line on our second prop. Although I think we all needed to “chill” for a while, we had to get moving again to make our appointment at Stock Island (just east of Key West).

Key West seems to be littered with derelict boats. One was sunk, with its mast still showing above the water. One was completely covered with birds. Several looked like they had been there for decades, with no maintenance.

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As we were taking in these sights, not paying proper attention to our course, we went aground!

We only need three feet of water to float. It was low tide, which was good, because we could simply wait and we would float off. But we had an appointment! We started rigging the outboard on our dinghy, so we could take an anchor out to deeper water and try to winch the boat off the shallows. But along came a local work boat, offering to pull us off for $50. After a brief hesitation, we accepted that offer, and he made good on it. He also gave us some names of people who do good work in the area.

Without further incident, we made it to the boatyard. There we discovered that their “travel lift” (movable crane for lifting the boat out of the water) is only 24′ wide. Our boat is 23′ 6″. That doesn’t leave much of a margin!

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Will it fit??
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Yes – barely!

The hands at the yard were confident they could do it. We were less confident, especially given how much had already gone wrong in one day. But they did it.

So now we are sitting “on the hard,” getting our bottom repainted, which we wanted to do anyway, and negotiating for the repairs to our topsides. Plus various other projects, some of which are more conveniently handled out of the water.

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We rented bikes for a week, and yesterday we road around old (touristy) Key West.

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The touristy stuff was fun, but gradually we’ve been getting to know the just-east-of-Key-West Stock Island area. It is a working person’s area — almost no tourists (yet). I found it unappealing at first, but it has been growing on me. In fact, I’m beginning to think we were lucky to come here, despite the unfortunate events that led us here.

We’re stuck on the hard for a week or so, waiting for the work to be completed. Getting around by bike is fun, but I’ll be happy when we are afloat again. Have you ever watched the TV show Cougar Town? I feel like the guy living on his boat in a parking lot…